Method statement to weld the EN8 Shaft

HOW TO EXPIDIZED THE PROJECT BY SAP

I think some centralized system needs which effectively manage every things

Mega Project/companies believe in the Micro-Management

System which takes care the of

• Timely completion of each activity / project
• Effectively Monitoring of the Product
• find out the leakages( delay in the section) in the work
• Equilibrium in the parallel activities like while manufacturing in house the MS parts, BO material will purchasing should done.
• Uni-formation in the whole Task

There is only one solution of that is to Make SAP as the centralized System by making each activity individual

It is possible by giving the Level/Numbering and limit the time need to complete it to each individual items

Every department Have to Back report it by issuing the completion form

This Data daily record in the SAP and SAP also Back Report that successive section that there terms is came.

Thus Mega task is dissolve in the Micro Management

Level	Sub level	Task Name	Responsible	Activity Includes	Maximum time
1		Design	Design Dept	BOM ,Laser Drawing, Tiff Drawing Release Thus SAP Code is Generated of that particular Item/Machine	6 Days
2		Production	Production Dept	Release of cutting plan BO etc	2 days
	2A			Purchase BO item purchase etc	2 days
3		Cutting	Cutting section	Planning in cutting in Laser also include Gas cutting item	2 days
	3A	Bending	Bending Section	Bending Drawing part	2 Days
4		Quality Inspection	Quality Dept	Inspection,Rejected part will go to the level 2	2 days
	4A			BO -Quality Inspect,Rejected part will to the 2A level(purchase Dept)	1 days
5		Transportation & Segregation	Production	Co-ordination by Production,Issuing BO Material to Assign Person Etc	2 days
6		Fabrication	Production	Fabrication as Per Drawing	3 Days
	6A	Quality Inspection	Quality Dept	Inspection by Quality Dept Rejected Part will again Goes to Level 2 Again That particular SAP Code Part goes to all Level	1 Days
7		Assembly	Production	Assembly Activity	5 Days
8		Mechanical completion Certification	Production	Before trial Running,Checking the Each Part , its alignment,Clearance with Respective Part etc( Better to make the Format of It) Faulty Finding -then again it will go to Design Dept for Analysis ( Need clearance from Management) 2 Days	2 Days

How to upgrade the Level

Level Can be Upgrade of that particular Part or machine i.e. SAP Code by filling the particular Form( in specific format) of that Section by Dept Head

for Example

Design People Create the SAP code , by release of BOM sign by head , after reached in the SAP System level Can upgrade into level 2, Means the Turn of Production People is come

Thus system will take care itself the Each an every activity such as Quality of Product (these are issue we are facing now a day)

Date of Each activity is mention so it is easy to Monitor the Failure of the System

It also give the forecast that what is status of that particular Part by the SAP, so it is very helpful for level 7 Person to track the part

We can Make the Manufacturing of machineries in minimum 10 Days to 25 Days

& We can testes each Machinery here because most of the Dispatch date is fixed & we get ample of time to manufacture in well discipline way

We have to work on

First of all to make the SAP very effective

Means after 2 days filter Level copy will issue to each Dept so that they will know there respective Project work